pnoz x3p安全繼電器端子及接線功能描述
產(chǎn)品描述
安全繼電器pnozx3p被封裝在一個45mmp-99的塑殼里面。該裝置可以接24...240vac/dc.的電源使用。
description
thesafetyrelaypnozx3pisenclosedina
45mmp-99housing.theunitcanbe
operatedwith24...240vac/dc.
特點
•繼電器輸出:3對常開觸點和一對輔助觸點。positiveguided型觸點。(指采用機械方式聯(lián)接使常開和常閉觸點永遠(yuǎn)不能同時閉合的觸點)
•接線連接包括急停按鈕、安全門限位開關(guān)、復(fù)位按鈕。
•狀態(tài)指示燈。
•擴展接觸器/繼電器的狀態(tài)監(jiān)視
•晶體管有輸出表明裝置已備妥。
繼電器兼容以下安全標(biāo)準(zhǔn)要求:
•電路是含有內(nèi)置自檢功能的冗余設(shè)計--符合en954-1
•在自身組件失效的情況下安全功能仍然起作用
•安全功能繼電器的正確開閉在每個on-off過程中被自動測試
•繼電器裝有一只電子式保險
features:
•relayoutputs:3safetycontacts(n/o)
andoneauxiliarycontact(n/c),positiveguided
•connectionsforemergencystopbutton,
safetygatelimitswitchandreset
button
•statusindicators
•monitoringofexternalcontactors/relays
possible
•semi-conductoroutputsshowreadyfor
operation
therelaycomplieswiththefollowingsafety
requirements:
•thecircuitisredundantwithbuilt-inselfmonitoring
(en954-1category4).
•thesafetyfunctionremainseffectiveinthe
caseofacomponentfailure.
•thecorrectopeningandclosingofthe
safetyfunctionrelaysistested
automaticallyineachon-offcycle.
•therelayshasanelectronicfuse.
功能描述
functiondescription
pnozx3p為您提供一個安全趨向型的電路切斷。a1、a2接通電源后,power燈點亮;當(dāng)s13-s14閉合(自動復(fù)位用法)或者s33-s34端子接線的復(fù)位觸點被打開并再次閉合后(手動復(fù)位用法),pnozx3p就處于備妥狀態(tài)。
therelaypnozx3pprovidesasafetyoriented
interruptionofasafetycircuit.when
theoperatingvoltageissuppliedtheled
powerisilluminated.theunitisreadyfor
operation,whentheresetcircuits13-s14is
closedoraresetcontactats33-s34was
openedandclosedagain.
輸入電路閉合(例如:急停按鈕沒有被按下時):k1、k2繼電器得電吸合并自保----ch1,ch2狀態(tài)指示燈點亮-----安全觸點(13-14/23-24/33-34)閉合---輔助觸點(41-42)打開。
•inputcircuitclosed(e.g.theemergency
stopbuttonisnotpressed):
relaysk1andk2energiseandretain
themselves.thestatusindicatorsfor
ch.1andch.2illuminate.thesafety
contacts(13-14/23-24/33-34)areclosed,
theauxiliarycontact(41-42)isopen.
輸入電路斷開后(例如:急停按鈕按下時):k1、k2繼電器釋放----ch1,ch2狀態(tài)指示燈熄滅-----安全觸點(13-14/23-24/33-34)打開---輔助觸點(41-42)閉合。
•inputcircuitisopened(e.g.emergency
stopispressed)
relaysk1andk2de-energise.thestatus
indicatorsforch.1andch.2goout.
thesafetycontacts(13-14/23-24/33-34)will
beopened(redundant),theauxiliarycontact
(41-42)closes.
晶體管輸出
如果k1、k2吸合,晶體管y32將導(dǎo)通輸出。當(dāng)k1、k2失電釋放,y32將關(guān)斷—狀態(tài)復(fù)位。
semi-conductoroutput
thesemi-conductory32conductsiftherelays
k1andk2areenergised.y32switchesoff
whentherelaysde-energisetorestposition
操作模式
operatingmodes
單通道操作:輸入接線按照vde0113-1及en60204-1標(biāo)準(zhǔn)執(zhí)行,輸入電路中回路冗余輸入。接地故障將會在急?;芈分斜粰z測。
•single-channeloperation:inputwiring
accordingtovde0113-1and
en60204-1,noredundancyintheinput
circuit.earthfaultsaredetectedinthe
emergencystopcircuit.
雙通道操作:輸入回路中存在冗余重復(fù)輸入。急?;芈分械慕拥毓收霞凹蓖0粹o相鄰成對觸點間的短路故障都將被檢測。
•two-channeloperation:redundancyintheinputcircuit.earthfaultsintheemergencystopcircuitandshortsacrosstheemergencystoppushbuttonarealsodetected.
自動復(fù)位:當(dāng)輸入回路閉合時裝置立即被激活。
•automaticreset:unitisactiveassoonas
theinputcircuitisclosed.
帶監(jiān)視的手動復(fù)位:裝置僅在此種情況下被激活---在輸入回路閉合前復(fù)位回路須斷開,并且在輸入回路閉合且延時時間到以后復(fù)位回路再次閉合。這樣可以消除因復(fù)位按鈕越控(指早于輸入回路閉合,若此時輸入回路閉合后立即斷開,會發(fā)生自動復(fù)位,如果此時輸入回路又再次閉合,則會發(fā)生安全繼電器反復(fù)通斷,會產(chǎn)生不可預(yù)料的后果。筆者認(rèn)為類似于電力二次回路的防跳)而觸發(fā)自動復(fù)位的可能。
•manualresetwithmonitoring:unitwillonly
beactiveiftheresetcircuitisopened
beforetheinputcircuitcloses,andthe
resetcircuitisclosedaftertheinputcircuit
hasclosedandthewaitingtimehas
elapsed(seetechnicaldata).this
eliminatesthepossibilityofthereset
buttonbeingoverridden,triggering
automaticactivation.
•increaseinthenumberofavailablecontacts
byconnectionofexternalcontactors/relays.
操作
operation
pleasenoteforoperation:
裝置(使用螺絲壓線的端子排)交貨時在s11-s12間帶有一短路跨接片(雙通道輸入回路)。
•unit(screwterminals)deliveredwitha
bridgebetweens11-s12(2-channelinput
circuit)
僅13-14/23-24/33-34幾對觸點是安全觸點。41-42僅是輔助觸點,可用于顯示或指示回路。
•onlytheoutputcontacts13-14/23-24/33-34
aresafetycontacts.outputcontact41-42is
anauxiliarycontact(e.g.foradisplay).
為防止觸點熱熔粘連,保險絲必須被連接在輸出觸點前面。
•topreventaweldingtogetherofthe
contacts,afuse(seetechnicaldetail)
mustbeconnectedbeforetheoutput
contacts.
•calculatethemax.cablerunsimax:
____
_______
_____
rlmax=max.overallcableresistance(see
technicaldetails)
rl/km=cableresistance/km
為確保作為檢測輸入回路間短路的功能沒有失效,pilz在后的控制檢查中會給予測試。但安裝完畢后仍有可能進行測試。步驟如下:
asthefunctionfordetectingshortsacross
theinputsisnotfailsafe,itistestedbypilz
duringthefinalcontrolcheck.however,a
testispossibleafterinstallingtheunitandit
canbecarriedoutasfollows:
1、裝置備妥(輸出觸點閉合)
1.unitreadyforoperation(outputcontacts
closed)
2、為探測輸入回路間的短路,將s22-s32短接,
2.shortcircuitthetest(connection)
terminalss22-s32fordetectingshorts
acrosstheinputs.
3、裝置的保險必定被trigger,并且同時輸出回路切斷。電纜在大允許長度范圍內(nèi)時,能夠延遲保險trigger達2分鐘。
3.theunit‘sfusemustbetriggeredandthe
outputcontactsmustopen.cablelengthsin
thescaleofthemaximumlengthcandelay
thefusetriggeringforupto2minutes.
復(fù)位/更換保險:去掉短路后關(guān)斷操作電壓約1分鐘。
4.resetthefuse:removetheshortcircuit
andswitchofftheoperatingvoltagefor
approx.1minute.
使用銅線能耐受60-75°c.
•usecopperwiringthatwillwithstand
60/75°c.
•importantdetailsinthesectiontechnical
data“shouldbenotedandadheredto.
tooperate:
供給操作電壓:連接工作電壓至端子a1、a2.
•supplyoperatingvoltage
connecttheoperatingvoltagetoterminals
a1anda2.
連接工作接地端子至接地端
•connecttheoperatingearthterminalwith
thegroundearth.
復(fù)位回路
•resetcircuit:
自動復(fù)位:短接s13-s14
帶監(jiān)視的手動復(fù)位:連接按鈕至s33-s34(s13-s14常開)
-automaticreset:bridges13-s14.
-manualresetwithmonitoring:connect
buttontos33-s34(s13-s14open).
輸入回路
•inputcircuit:
單通道:將s21-s22和s31-s32短接。連接急停按鈕常閉觸點至s12--s11.
-single-channel:bridges21-s22and
s31-s32.connectn/ccontactfrom
safetyswitch(e.g.emergency-stop)to
s12ands11.
無短路檢測、雙通道:連接s21-s22,連接急停按鈕的常閉觸點至s11-s12及s11-s32
-dual-channel,withoutshortcircuit
detection:links21-s22.connectn/c
contactfromsafetyswitch
(e.g.emergencystop)tos11-s12and
s11-s32
有短路檢測的雙通道:短接s11-s12,連接急停按鈕的常閉觸點至s21-s22及s31-s32.
-dual-channel,withshortcircuitdetection:
bridges11-s12.connectn/ccontact
fromsafetyswitch
(e.g.emergency-stop)tos21-s22and
s31-s32.
反饋控制環(huán):連接串聯(lián)的擴展繼電器/接觸器至復(fù)位回路s13-s14或s33-s34.
•feedbackcontrolloop:
connectexternalrelays/contactorsinseries
toresetcircuits13-s14ors33-s34.
為晶體管輸出提供24v電壓:連接24vdc至端子y31,0v至端子y30。
安全觸點被激活(處于閉合狀態(tài))并且輔助觸點(41-42)處于斷開狀態(tài)。ch1、ch2被點亮。裝置處于備妥狀態(tài)。此后,如果輸入電路(例如急停回路)斷開,安全觸點13-14/23-24,33-34將斷開且輔助觸點41-42將閉合,狀態(tài)指示燈熄滅。
•24vdcsupplyvoltageforsemi-conductor
output:connect+24vdctoterminalsy31
and0vdctoy30.
thesafetycontactsareactivated(closed)and
theauxiliarycontact(41-42)isopen.the
statusindicatorsch.1andch.2are
illuminated.theunitisreadyforoperation.if
theinputcircuitisopened,thesafetycontacts
13-14/23-24,33-34openandtheauxiliary
contact41-42closes.thestatusindicator
goesout.
再次激活
閉合輸入回路。
如果是帶監(jiān)視的手動復(fù)位,按下連接在s33-s34上的按鈕。
狀態(tài)指示燈將再次點亮,安全觸點閉合。
reactivation
•closetheinputcircuit.
•formanualresetwithmonitoring,press
thebuttonbetweens33-s34.
thestatusindicatorslightupagain,the
safetycontactsareclosed.
應(yīng)用
fig2…fig10是帶自動、監(jiān)視復(fù)位的急停按鈕接線實例,安全門控制以及通過接觸器擴展觸點的實例。
•fig.2、fig7中s33-s34沒有接線
•fig.3,4,5,6,8中s13-s14沒有接線
•fig.7,帶安全門控制的自動復(fù)位:安全門被打開后裝置通過s13-s14復(fù)位來進入備妥狀態(tài),閉合輸入電路s11-s12,s21,s22及s31-s32后,安全觸點將會閉合。
請注意fig.2及fig7,:失電后裝置會自動啟動,你需要采取擴展外部電路的措施來避免不希望發(fā)生的啟動。
application
infig.2...fig.10areconnectionexamples
foremergencystopwiringwithautomatic
andmonitoredreset.safetygatecontrolsas
wellascontactexpansionviaexternal
contactors.
•fig.2and7:s33-s34notconnected
•fig.3,4,5,6,8:s13-s14notconnected
•fig.7:automaticresetwithsafetygate
control:withthesafetygateopentheunit
isreadyforoperationviaresetcircuits13-
s14.afterclosingthesafetyinputcircuit
s11-s12,s21,s22ands31-s32the
safetycontactswillclose.
pleasenoteforfig.2and7:thedevicestarts
automaticallyafterlossofpower.youshould
preventanunintendedstart-upbyusing
externalcircuitrymeasures.
故障
•pnozx3p接地故障:一個電子保險會斷開輸出觸點。一旦故障消失并且操作電源被切斷,裝置將會在大約一分鐘左右進入備妥狀態(tài)。
•觸點故障:當(dāng)觸點粘連時,輸入電路斷開后是不可能斷開安全回路觸點的。
•當(dāng)短路或工作電源失電時,ledpower燈不會點亮。
faults
•earthfaultonpnozx3p:
anelectronicfusecausestheoutput
contactstoopen.oncethecauseofthe
faulthasbeenremovedandoperating
voltageisswitchedoff,theunitwillbe
readyforoperationafterapproximately1
minute.
•contactfailure:inthecaseofwelded
contacts,nofurtheractivationispossible
followinganopeningoftheinputcircuit.
•ledpowerisnotilluminatedifshortcircuit
orthesupplyvoltageislost
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